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Navigating Regulations & Application Design for Commercial Hot Water Systems

There are huge expectations placed on building services engineers and sustainability consultants to be experts on the regulations for the built environment and the ever-developing technologies employed to meet them. The most important systems and features of the building, such as its fabric, power, heating and cooling systems are well understood and can be confidently dealt with when specifying and delivering a project. Designs including non-traditional and secondary systems are where engineers can be at a disadvantage due to the vast amount of changing information that they need to know. These systems can include domestic hot water (DHW), renewables plus the control of them, and gas appliance flueing.

These secondary systems on commercial projects are therefore a perfect opportunity to lean on more specialist application design services so that consultants can place their focus on the mainline elements of a building project. At Adveco, we have supplied specialist design support for the past 50 years, ensuring typically bespoke applications meet regulatory demands and best practice to sensibly manage capital expenditure while ensuring system longevity for better operational life.

In recent years we have come to recognise three prime ways that specialist application design becomes truly advantageous to a commercial building project. The first is in supporting mechanical and public health engineers deliver comprehensive and highly efficient DHW systems. The second is aiding sustainability consultants in the integration of renewables. The third is in helping engineers and D&B contractors to address the complex regulations surrounding the installation of flues for gas-based systems.

With DHW applications the primary issues are always going to relate to correct sizing based on the demands generated by a building’s occupants and choice of system. These can be based on application, energy source, suitability, and integration with carbon saving technologies,

Oversizing DHW systems inherently come from a lack of understanding of hot water demands within the building, diversity, and length of the peak period. Oversizing is exacerbated by the false belief that the building uses more hot water than it really does, and an attitude of ‘better too much than not enough’. Sizing programmes, often employed for a quick sizing early in the design then never reviewed, do not deal well with the many variables and decisions on diversity leading them to oversize to prevent hot water problems. Traditionally the problems with oversizing, such as increased standing losses, increased outlay costs, increased pipe sizes, and increased space use may have been minor in terms of the cost of the whole building, but it now has another important knock-on effect. If the hot water consumption is overinflated, it falsely increases the expectation of the building’s carbon emissions. This then requires greater employment of renewables to reduce emissions which do not actually occur. This can come at great cost and complication and provide little benefit to the building. Access to realistic sizing tools and having the experience to interpret results requires both expertise and time, which specialist application design can bring to a project.

The integration of renewables, such as commercial air source heat pumps (ASHP), heat recovery and solar thermal, will further increase the complexity of a system. Renewable technologies are going to be selected early in the design process to secure the Part L approval, once modelled successfully it is not wise to start changing things too severely. Small changes, such as revising the manufacturer of an appliance is going to make little difference within Part L, but if you have to add, remove and replace a technology, then you are going to be back at the beginning, and will almost certainly need to resubmit your Part L calculations. These early selection decisions increasingly reside with the sustainability consultant before the design engineer is involved, which means they need a broad knowledge of building services systems beyond the renewables themselves. Working together with specialist application design means they can better advise on selecting the right type of renewable to ensure it will integrate with the rest of the system and be controlled to work with traditional technologies. It is very important that renewable heat sources, particularly those that provide low-grade heat, are not held off by traditional boiler systems providing high-grade heat to high-temperature systems. This is not purely a controls issue but one that requires an in-depth understanding of the complete system arrangement to set it up effectively.

Finally, a regulatory issue that continues to impact consultants, engineers and D&B contractors has been the change to flue and gas standards.

IGEM/UP10 Edition 4 is an Institute of Gas Engineers and Managers utilisation procedure which attempts to address two major points of confusion: safe horizontal termination and the definition of a group of appliances. Adveco applies this document in all relevant plant room design since limits on horizontal termination through a wall terminal at low level is clearly important from a safety perspective. Many designers and installers remain unsure how to apply it correctly which can have a major impact on commissioning if the termination is not found to meet the current regulations.

Under UP/10, groups of terminals are defined by a mathematical formula which sets a corresponding dimension. Terminals that are within the calculated dimension of each other are k,89a group regardless of type or location. A group of terminals with an input over 70kW (net) that terminate horizontally must now be tested against a risk assessment provided within UP/10; this could therefore include terminals from appliances with outputs below 70 kW that previously would not have been considered if their terminals conformed to BS5440. The IGEM procedure will potentially allow up to 333kW (net) to be exhausted at low level if it is deemed risk free (such as a windowless wall looking over open fields) but will not allow 70kW to be exhausted at low level if deemed unsafe (such as an internal corner, or adjacent to openable windows, walkways, or a playground). Despite holding British Standard (BS) equivalency and being published for more than five years, UP/10 remains underused in the early design phase where it should be used to determine when flues must terminate at high level so that they can be included in the installation budget.

Faced with an ever-widening range of technology and regulations, access to a specialist design for these secondary systems is an extremely useful asset, one that can be both an independent sounding board and an extension of the in-house design function. That saves valuable time, delivers a better project specification and helps avoid problems that can halt final commissioning of a system, delaying or even preventing a building’s final handover to the new resident.


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The Adveco 2021 Product Guide Now Available

Hot water and heating specialist Adveco, has published its latest Product Guide for 2021 (PDF). This handy booklet provides a complete overview of Adveco’s current portfolio of commercial hot water and heating products. With the Government’s pledge to deliver net-zero by 2050, the commercial sector faces an increasing challenge to address the carbon emissions from buildings. The recent sixth Carbon Budget put the scale of the challenge into perspective, calling for a 78% reduction in carbon emissions by 2035 if we as a nation are to meet this long-term net-zero commitment.

Whether planning a new build or refurbishing existing buildings, Adveco provides a broad choice of appliances, controls and ancillaries for the design and manufacture of bespoke applications. Supporting the drive to a more sustainable future, Adveco offers an ever-expanding range of renewables; from its long-term provision of solar thermal systems to award-winning boxed Heat Recovery Units, and the latest commercial-grade air source heat pumps.

Wherever a project is located, Adveco can support with the optimal technology; from glass-lined water heaters for hard water areas to corrosion-resistant stainless-steel alternatives for soft water conditions, and renewables that address the limitations of regional climates.

With access to the latest hot water and heating technology, we can ensure your application is provisioned with highly efficient, low-emission appliances, that offer the highest quality, robust construction to ensure longevity and best value investment.

The Adveco 2021 Product Guide provides an easy reference for a range of boilers, buffers and thermal stores for heating projects. It also incorporates the A.O. Smith range of condensing gas and electric water heaters, all supported by Adveco calorifiers, plate heat exchangers and immersions for hot water systems. Also discover the advantages of Adveco offsite construction, providing complete prefabricated plant rooms for heating and hot water systems.

All Adveco’s products are supported by 50 years of industry expertise as the independent provider of application and system design, bespoke manufacture and aftersales service and support. All supplied at a quality only a specialist manufacturer can deliver.

Download the brochure today

UK Needs to Cut Emissions by 78% by 2035 to Meet Net-zero

Under the original Climate Change Act, the UK pledged to cut net emissions by 80% by 2050. Now, it will need to deliver a 78% reduction by 2035 if it is to meet its long-term net-zero commitment. That is according to the Climate Change Committee (CCC), which has published its Sixth Carbon Budget for the period between 2033 and 2037.

The CCC described the budget as the toughest yet with chief executive Chris Stark saying that the UK will need to decarbonise at a faster pace in the next 30 years if the net-zero target is to be met. Stark explained that the Committee has deliberately opted to ‘front-load’ decarbonisation – more will need to happen in the 2020s and the earlier half of the Sixth Carbon Budget period than in the latter half and the 2040s. Heat, and the broader decarbonisation of buildings, is one of the major priorities identified by the CCC which has based its calculations on a scenario in which 40% of the emissions reductions needed will be delivered using pure-technology solutions.

The new recommendations will see heat supply drastically transformed from its current reliance on natural gas if the country is to decarbonise all aspects of the UK’s infrastructure and economy. The budget has set a mandate for fossil fuel boiler installations to end across the UK entirely from 2033, with fossil fuels phased-out from heating in public buildings by 2025 and in commercial buildings by the following year. It added that these stricter targets to phase out higher-carbon technologies in public buildings would also support a government aim of realising a 50% reduction in emissions by 2032. The 2033 date has been set to take account of the typical 15-year turnover of boiler stock, while also allowing for the scaling-up of supply chains to deploy heat pumps at a mass scale.

The recommendations aim for 37 per cent of public and commercial heat demand to be met by lower-carbon sources as of 2030.  According to the CCC, heat pumps should cater for 65% of the predicted need, 32% of heat should be provided by district heating systems, whether low or high-temperature supply, with a further 3% from biomass by the end of the current decade. By 2050, CCC estimates that 52% of heat demand should be met by heat pumps, 42% from district heat, with hydrogen boilers covering the remaining 5% of national demand.

One caveat, however, was that since the dates operate alongside the deployment of low-carbon heat networks and planned regional rollouts of hydrogen conversion of the gas grid, the phase-out outlined may not apply in any areas designated for these alternatives. This makes a nod to a net-zero that derives balance between pure hydrogen systems and electrification, both delivering decarbonisation of heating. It also highlights the danger of supporting one technology and ignoring another when the pace of development is so much steeper and will continue to be so as we move towards 2050. To this end, the CCC is using what it describes as a ‘balanced pathway’ scenario upon which to base its calculations and that its delivery will require ‘systems change’ and a ‘whole economy approach’ to decisively meet the UK’s legal target of fully eliminating and offsetting carbon emissions by 2050.  Under this ‘decisive’ decarbonisation plan, the CCC has warned that a sizable majority of change must be made within 15 years.


Adveco.Talk to Adveco about how we can help you create more sustainable heating and hot water applications for your buildings.

Space To Develop Hot Water & Heating

Space To Develop Hot Water & Heating

How relocating heating and hot water systems in commercial buildings can drive real value from underutilised space…

The most valuable asset any business or organisation has is space, space to grow, develop and drive advantage. Within the built environment the drive for more space is a balancing act between granting applicable and preferably comfortable space for those using the building and meeting the infrastructural and systemic needs of operating the building.

There typically has to be some kind of give in the drive for creating or freeing up useable space if that activity impacts on the necessary systems, in particular heating, cooling, lighting and water.

Hotels are a great example of this drive to reclaim usable space. The hospitality industry is one of the most competitive there is. Hotels are continually fighting with the competition to offer the most affordable rates, the best amenities, and the most outstanding guest services — all while also making a profit. The easiest way to charge more for a room is by adding space to it, or by adding more rooms in total. Either way that is going to help improve the bottom line. The same goes for restaurants, where maximising floor space means more tables. Whilst hoteliers and restaurateurs will look to every square centimetre of their properties for opportunities to maximise revenue, other organisations will have very different drivers. Consider schools, where larger class sizes have increasingly driven a demand for teaching space. How many schools have had to surrender playing fields to locate portacabin style classrooms which are obviously not ideal?

This brings us to the kinds of underutilised or wasted ‘dead’ space in and around buildings. Internal space is potentially incredibly valuable, so leveraging external space to free it up can be truly advantageous. The question is what can be given up to makes such gains? The simple answer might be your HVAC plant.

Plant rooms, or boiler houses as they were known, vary from purpose-built to jury-rigged spaces used to accommodate heating and hot water systems. Basements are typically repurposed in older commercial buildings, whilst it is not unusual to find them tucked in amongst other rooms creating a mixed-use setting. Wouldn’t it be advantageous to separate such building services and relocate them away from those using the building whilst improving the efficiency of the system for a host of benefits including lower operational costs and reduced emissions?

Simply upgrading to a new gas condensing boiler or electric water heater can deliver notable efficiency improvements over models from just 10 years ago, and today’s modern appliances pack that into much more compact, space-saving formats. So, you could gain greater capability from a smaller footprint in your plant room, and potentially reclaim a few square meters. But what if you could reclaim the entire plant room?

Refurbishing plant to a new location may sound drastic, but that needn’t be the case. Increasingly the construction industry has embraced the idea of offsite construction, creating modular units or systems that are pre-installed and ready for relatively quick and simple connection once delivered to a site. The process streamlines a construction programme along with offering numerous savings as site work is dramatically sped up. Now, this process can be as easily applied to refurbishment projects as it is to new build. All you need is an underutilised space. For many commercial buildings that means flat roofs, yards or car parks, spaces that are inexpensive to adapt, require low to no maintenance and have either been ignored or are underused.

With the proliferation of car ownership, it might at first seem unlikely that the car park is being underused. But the drive to encourage walking, cycling and car-sharing has had an impact, and developers who have previously pushed for more open parking space than ever before are now being challenged to repurpose some of that space. In terms of Identifying functional opportunities to better leverage this space, the siting of plant fits the bill. Turing over just one or two car spaces can have a dramatic impact on the capability of heating system, providing enough square meterage to easily accommodate a mid-sized packaged plant room offering, for example, a boiler cascade and heat exchanger assembly. Or the space could be used to locate Air Source Heat Pumps (ASHP) that drive system sustainability whilst lowering CO2 emissions.

Relocation to flat rooftops is especially valuable. This is truly ‘dead space’ for most buildings, but it provides a broad opportunity to relocate heating and hot water plant safely and more securely. A simple crane lift is all it takes to locate a prefabricated plant room, and these can be of considerable size and complexity should the roof space be large enough to accommodate. Additionally, the space lends itself to locating hybrid systems that integrate renewable and sustainable technologies. We have already mentioned the use of ASHPs, and a rooftop placement not only typically supplies unimpeded airflow, the noise, though relatively low, now becomes almost unnoticeable to those on the ground.

Flat roofs are also perfect for the installation of solar thermal systems, where a framework is constructed to align the collectors for optimal energy collection. That energy is then transferred to the building’s water system. One of the biggest threats to the efficiency of a solar thermal system is the heat loss between the collector and hot water storage, which results from potentially long pipe runs from the roof to the plant room. By locating the plant room on the roof, pipe run is minimised as are thermal losses, so you get more energy for your investment.

These are just a few examples of where Adveco’s application design, system prefabrication and expertise in hybrid and renewable technology can help maximise underutilised space. Modern, high-efficiency systems deliver new versatility for addressing changing demands of the building whilst still reducing operational expenditure on energy and helping drive actual sustainability within an organisation.

If your business or organisation is looking to

Talk to us today or read more about our renewables and packaged plant room systems.

Government Outlines Ten Step Plan In Drive Towards Net Zero

Prime Minister Boris Johnson has announced a £4bn package to:

“Create, support and protect hundreds of thousands of green jobs, whilst making strides towards net zero by 2050. Our green industrial revolution will be powered by the wind turbines, propelled by the electric vehicles and advanced by the latest technologies, so we can look ahead to a more prosperous, greener future.”

The plan is wide-ranging, with a clear focus on creating jobs and addressing climate change at the same time, but many have challenged the allocation of funds needed to deliver on the challenge.

The Prime Minister’s plan outlines ten key deliverables:

  1. Produce enough offshore wind to power every home in the UK, quadrupling how much it produces to 40 gigawatts by 2030.
  2. Create five gigawatts of ‘low carbon’ hydrogen production capacity by 2030 – for industry, transport, power and homes – with the first town heated by hydrogen by 2030.
  3. Making homes, schools and hospitals greener, warmer and more energy efficient, including an aggressive target to install 600,000 heat pumps every year by 2028.
  4. Accelerate the transition to electric vehicles by phasing out sales of new petrol and diesel cars and vans by the end of the decade.
  5. Advancing the provisioning of nuclear power as a clean energy source, with new plant likely to be located at Sizewell and a new generation of small nuclear reactors.
  6. Invest in zero-emission public transport for the future.
  7. Support projects researching zero-emission fuels for planes and ships.
  8. Develop carbon capture technology with a target of removing 10 million tonnes of carbon dioxide by 2030.
  9. Plant 30,000 hectares of trees a year.
  10. Create a global centre of green innovation and finance based in the City of London.

Business Secretary Alok Sharma has stated that the announced £4bn investment is part of a wider £12bn package of public investment, but to put that sum into perspective, Germany has already committed to a €7bn investment in hydrogen alone to deliver a filling station network and create a hydrogen-powered train.

Concerted efforts to further decarbonise the grid through offshore wind, nuclear power and a further a subsidy of up to £500m to develop hydrogen production, partly by excess energy from offshore wind, will continue to impact on the way new and replacement commercial heating and hot water systems will be designed. But there remains little indication of how these investments in the green economy will directly support commercial organisations coming under pressure to address ageing, inefficient systems. The Government failed to gauge the scale of demand from domestic sites with the Green Homes Grant, and this plan has extended that support for a further year to attempt to address the over-subscription already seen, and the same can be said for businesses that are facing a short timeframe to secure non-domestic RHI support, without a clear replacement being announced. The initial propositions for replacement commercial Green Grants, being excised.

The drive to see the installation of 600,000 heat pumps a year by 2028 is again a domestic focus, although hospitals and schools have been quoted in the same breath, and no doubt additional public sector funding is going to be extended to drive this adoption. But it is worth remembering that the demands and complexity of a commercial system based around a heat pump is decidedly more complex than a domestic installation. Even now, the domestic market is struggling to identify where the large number of competent, approved installers for these hundreds of thousands of heat pumps is coming from, and that scenario will be more deeply felt in the commercial space. The lack of provisioning for large scale retraining of installers is concerning, and again a failure to show support for commercial organisations that are increasingly being mandated to demonstrate clear and real investment in sustainable and low carbon technology seems to be a critical oversight. Especially given the percentage of emissions building stock contributes each year.

Labour MP Alun Whitehead, shadow minister for Business, Energy and Industrial Strategy, has stated that a mixed approach encompassing different technology types such as electric and gas solutions was the way to ensure heat decarbonisation.

“We believe in speedy progress on heat decarbonisation, but we need to see a horses for courses approach. This would include heat pumps – or hybrid heat pumps where appropriate – particularly in new build and off-grid properties; district heating islands in more urban areas; and a substantial expansion of green gas (bio-methane and hydrogen) in the system.”

The Labour Party expects gas heat, specifically from boilers modified for greener fuels, to be an essential part of the decarbonisation of UK buildings. Labour’s Green Economic Recovery strategy hints at the importance of hydrogen, and in sourcing greener hydrogen produced via electrolysis, for transforming how buildings get their heat. It also highlights the need to retrain workers and create new roles around greener energy and infrastructure, as well as supporting businesses to become more sustainable.

There remains a year until the COP26 UN summit, to be hosted in Glasgow, anticipated by many to be the most critical since the Paris Agreement in 2015. That gives twelve months to further define objectives and provide a clear path with meaningful inducement for the commercial sector if the increasingly aggressive timetable is to be met. The previous carbon budgets set by the government have been achieved, but the ‘easy wins’ are now behind us; future carbon budgets are no longer on track to be achieved and it will only get more difficult. This ten-point plan, should be seen as encouraging, establishing a more defined set of targets for the nation, but greater clarity is required and much still needs to be done in terms of ensuring their practical delivery.

Talk to Adveco today about how you can leverage renewables including air source heat pumps, solar thermal and heat recovery to drive sustainability within your commercial hot water and heating systems.

Non-domestic RHI (Renewable Heat Incentive) gains 12–month extension with a scheme closure application deadline of 31st March 2021.

Non-domestic RHI Gains 12–month Extension

Originally set to finish at the end of March 2021, and in response to delays caused to building projects by COVID-19, the Government’s non-domestic Renewable Heat Incentive (RHI) has received a 12-month extension. In response to concerns raised by stakeholders that a significant number of existing projects would fail to meet the scheme closure application deadline of 31st March 2021, affected projects are now able to submit an extension application.

Those existing projects unable to commission and accredit to the scheme before the previous deadline now can extend these processes until 31 March 2022.

With increasing pressure to decarbonise in line with the Government’s ambitious net zero targets, the preservation of reliable and continued funding for the commercial sector is critical if organisations are to be further encouraged in the adoption of future-proof sustainable developments. With no clear, immediate replacement for the RHI, concerns had been raised regarding the lack of incentivisation for the commercial sector, as new schemes focussed on domestic installations. Given around 40% of UK greenhouse gas emissions are accounted for by heating, cooling, ventilation, the provision of hot water and lighting the built environment, and some 17% is generated by commercial building stock, it is clear that more help is required to drive the uptake of renewables and more sustainable systems if the UK is to achieve climate-neutral buildings by 2050.

Designed to provide financial incentives to increase the uptake of renewable heat by businesses, the public sector and non-profit organisations, the non-domestic RHI is currently applicable to air source heat pumps, such as the Adveco FPi range and L70, and solar thermal for commercial uses including large and small businesses, plus schools and hospitals. Administrated by Ofgem on behalf of the Department of Energy and Climate Change (DECC), tier one of the RHI incentivises non-domestic energy producers for either the life of the installation or 20 years as a maximum. If conditions are met, with equipment, including a generation meter, being installed by a microgeneration certification scheme (MCS) accredited installer, eligible businesses in England, Scotland and Wales will now continue to be paid for installations completed and commissioned before 2022.

Once successfully accredited, systems will receive quarterly payments per kilowatt-hour (kWth) of energy use, however, if metered as a multiple system, which includes either ASHP or solar thermal and a gas boiler, then payment is made purely for the heat generated by the heat pump or solar thermal aspect of the application.

The current 2020/21 (non-domestic) tariff are:

  • For new air source heat pumps – 2.79(p/kWh)*
  • For new solar thermal collectors less than 200kWth in size (tier 1) – 10.98(p/kWh)*

For specifiers and developers installing renewable heating systems on commercial buildings or small-to-medium-scale district heating projects, the extension also provides crucial financial support ahead of the Green Heat Network Scheme (GHNS) coming into force in April 2022.

*For more information on non-domestic RHI and the full conditions of eligibility, refer to the energy regulator Ofgem.

Funding Retrofit For Public Buildings.

Funding Retrofit for Public Buildings

The Government’s Public Sector Decarbonisation Fund is a £1billion fund being made available now for the upgrade of public buildings and social housing to make them more energy-efficient and environmentally friendly. Projects with a focus on decarbonisation of heating and hot water will undoubtedly be a priority when granting funds as, according to 2019 figures issued by the Department for Business, Energy and Industrial Strategy (BEIS), heating, cooling, ventilating, and providing hot water and lighting for the built environment still generates 17% of greenhouse gas in the UK.

Part of a wider £3b plan to upgrade the UK’s buildings, the plan has been generally welcomed, as it is hoped to support up to 120,000 jobs across the construction sector, as well as boosting local investment through local job creation.

Designed to aid public sector organisations in England, including central government departments, agencies, local authorities, and especially schools and NHS Trusts. The plan’s intention is to improve buildings’ operational performance, reduce CO2 emissions, raise comfort levels for staff, plus reduce in building-related complaints and maintenance backlogs. This is to be achieved through the specification and installation of energy-efficient and low carbon heating measures.

However, the fund is only being made available for a single year, and since its announcement in July, has raised queries over whether government departments and local authorities have the time or resource to spend this effectively. Facility and energy managers responsible for public sector real estate should already be exploring their options for project design and delivery, not least because of the wider concerns over project timescales in the wake of Covid-19. It is, therefore, crucial to be scoping out retrofit projects as soon as possible.

At Adveco, we have almost 50 years’ experience supporting the refurbishment of public sector heating and hot water systems. While studies show that over the next two decades renewable energy sources (RES) – a mix of district heating, heat pumps, wind and solar energy – will be crucial to the energy supply in the heating market, we would lean towards more technology-open scenarios that not only predict large proportions of heat pumps but also assume the use of gaseous fuels. Just as electricity is becoming greener so too can the gaseous fuels which will contain larger shares of renewable ‘green’ hydrogen gas and other synthetic fuels by 2050. This supports the adoption of a hybrid approach that combines new and existing technologies, which we not only see as more practical but is both cost-effective and less influenced by the volatility of a RES electricity-only approach. The hybrid approach is especially valid when it comes to refurbishing old and inefficient systems, as well as extending viable systems where fresh demands outpace the original scope of the application.

From the latest high-efficiency, ultra-low emission condensing gas and water heaters to electric appliances, sustainable solar thermal and air source heat pumps, Adveco is deliberately positioned can support the introduction and integration of the latest technology. Typically, the latest generation of appliance not only is more efficient, but it can also offer a far more compact footprint, so makes refurbishment simpler, and without needing extensive building work to accommodate plant require less capital expenditure. If systems require scaling up to meet increased demands for heating and domestic hot water (DHW) then refurbishment can quickly become more complex, and if a hybrid system is employed, greater space may be required for the dual systems, as well as additional controls and pipework. Should the availability of space be an issue Adveco can design and build off-site prefabricated plant rooms that make full advantage of unused space, such as flat roofs, to expand capabilities.

If a hybrid heating system is chosen, it offers great advantages for cost-effective control, for example, a hybrid heat pump/gas boiler system is able to reduce the maximum power consumption of a system by smartly balancing the heat generators for greater efficiencies and lower operational costs whilst guaranteeing high system temperatures to ensure the comfort of those still living or working in the building during refurbishment work. And, by selecting the optimal (ecological) heat generator whenever possible (via an energy management system) it can also be optimised for CO2 emissions. Should the building envelope be renovated, the required heating load decreases and the existing gas boiler can take on less of the annual heating work, and it could eventually be put out of operation.

An extra £50m will fund social housing through a demonstrator project for the Social Housing Decarbonisation Fund (SHDF). This UK-wide demonstrator scheme will see grants supplied to upgrade the energy efficiency of over 2,000 of the worst-performing social homes. Again, Adveco has a long heritage designing and delivering multi-occupancy applications for heating and DHW.

To secure climate-neutral building stock by 2050, public sector facility managers desperately need help to achieve practical and cost-effective sustainability. At Adveco we can help with a full-service application design team who can provide an assessment of your properties’ demands and correctly size an application. We can help recommend the optimum appliances to deliver highly efficient systems that provide the best value in terms of capital and operational expenditure, whilst meeting the need to reduce emissions. Our commissioning service also ensures installation is carried out correctly and the system is safe to operate, which then unlocks long-term manufacturer quality warranty service.

If you haven’t started to scope out your project, or need aid, please contact us today about your project.

Making ASHP Work For Commercial Applications – Part 2.

Making ASHP Work For Commercial Applications – Part 2

The Hybrid Approach

In part one, we considered the challenges and limitations of an Air Source Heat Pump (ASHP) only system, with particular focus on the problems commercial organisations faced when retrofitting existing properties with new heating and hot water applications. In this concluding part, we look at the advantages of adopting a hybrid system approach based on ASHP technology…

A hybrid approach where an ASHP is deployed in a packaged combination with a gas boiler and control system presents an attractive alternative, retaining the element of gas boiler technology that customers are comfortable with. Plus, it also offers better compatibility with existing heating distribution systems and thermal demands of higher heat loss buildings meaning less adaptation is required. There are also technical advantages, such as the ability to optimise heat pump efficiency and switching to the gas boiler at times of network peak.

The facility of two heat sources to meet the demands for space heating and/or hot water is especially relevant for the commercial sector where bespoke system design is often required to meet the particular needs of a project, such as applications with a high heat loss. In this case, the gas boiler can be operated to meet peak demands on the coldest days, allowing the heat pump to be reduced in size compared to the capacity of a pure electric heat pump system.

Installing a heat pump alongside an existing gas boiler, together with a control system also makes sense in retrofit installations, especially, in applications where a relatively new boiler has been installed, which should be highly efficient, and which can be retained for peak heating loads. The key challenge technically is to ensure that the control system for the ASHP and existing boiler operate together efficiently.

In such cases, given that the ASHP does not replace an existing heating system, the driver for installing the system is largely to reduce running costs and make quick gains towards improving environmental performance.

Hybrid systems based around an ASHP are likely to require some system refurbishment in many retrofit installations in order to ensure that a substantial proportion of the annual demand is met by the heat pump (though this is likely to be lower than a pure electric system). Even so, when including the cost of a gas boiler replacement, the cost of refurbishing heating systems for the installation of a hybrid system should be lower than in the case of a single heat pump system. This is due to the reduced heat pump capacity requirement since the boiler can provide higher flow temperatures to meet peak heat demands. When comparing the cost of a heating system refurbishment opting to install a hybrid system versus a ‘pure’ ASHP system a reduction in comparative costs of as much as 50% could be achieved (Source: Frontier Economics).

Once installed, levels of carbon savings are generally slightly higher when allowing for hybrid solutions – suggesting that up until 2030 hybrid solutions could be consistent with meeting carbon targets. Although the average cost-effectiveness of carbon abatement is somewhat lower than in the scenarios which exclude hybrids. These savings are estimated based on comparison with a standalone ASHP, assuming that a hybrid system will use a smaller heat pump with a capacity reduced by as much as one third. For a hybrid ASHP system, expectations will be for the heat pump to meet as much as 75% of the annual heat load, the remainder being met by a gas boiler. This delivers similar operating costs and comparable CO and CO₂ savings at current grid carbon intensity (the reduced heat pump coverage of the overall thermal demand can be compensated by the ability to run the heat pump at closer to optimum efficiency).

Whilst the long-term use of hybrid systems may be perceived as not fully consistent with meeting carbon targets and they can equally be limited by space requirements and noise issues that also affect standalone ASHP installation, there remains a strong argument for their use across the commercial sector.

In the long term, hybrid systems should fall behind pure electric systems in terms of carbon benefits as the grid decarbonises and may become less cost-effective if volumes of gas supplied for the heating drop. But looking out to 2050, innovations in the provision of hydrogen and green gas, using extant infrastructure which currently supports 85% of UK heating, means hybrid systems may prove to be a defining low carbon option. One that provides the means to support the very particular, practical needs of the commercial market with versatile, cost-effective systems, all without sacrificing the drive to lower emissions as part of the process of achieving net-zero.


Adveco.Read about Adveco’s compact commercial FPi ASHP range and prefabricated packaged systems for a hybrid approach.

For further information contact Adveco.

Making Air Source Heat Pumps (ASHP) Work For Commercial Applications - Part 1

Making ASHP Work For Commercial Applications – Part 1

Understanding the Challenge of Air Source Heat Pumps (ASHP)

Commercial organisations face a somewhat unfair challenge as they are held by the Government to be leaders in the move to control and reduce carbon to achieve net-zero by 2050, yet are limited by the technology options that the Government is showing active support for. The current drive, without a doubt is to push Air Source Heat Pumps (ASHP) to the exclusion of other technologies. Neither high-efficiency gas boilers with ultra-low emissions nor proven sustainable systems such as solar thermal have received much love in the latest round of grants supporting the commercial sector. In particular, the decision not to provide support for those opting for hybrid solutions that bridge the technology gap in the most cost-effective manner shows a focus on the finish line, but a failure to grasp the actual challenges the commercial sector faces right now. So, what are the options with ASHPs, and what is a realistic path to take today?

Unfortunately, we cannot control the weather, but despite that, ASHP technology does still present an opportunity to significantly improve the efficiency of buildings across the commercial sector. Because an Air Source Heat Pump is reliant on the ambient air, the Coefficient of Performance, or COP, is going to be affected by both the source and supply temperatures. The heat provided is at a much lower temperature, so a heating system will be required to operate at low temperature for optimum efficiency and may have to be kept on for a longer period to be fully effective. Such a system could well require a significant upgrade to a building’s electrical supply and heating infrastructure. However, to maximise the ASHP efficiency, the lowest possible flow temperature needs to be achieved, and that requires a building to be highly efficient in terms of heat loss. When working with new builds, the ability to drive high efficiency in the thermal performance of the fabric of a structure means a well-designed commercial heat pump system is more than capable of providing all the heating needs for a business and, in the long term, represent good value for money in savings from reduced energy bills, as well as helping commercial premises bring down that all-important carbon footprint.

But in isolation, this demand for low heating temperatures and low water usage will be impractical for many businesses, especially when retrofitting a property, which can highlight the limitations of ‘pure’ ASHP systems. This becomes particularly obvious when ASHP is to be deployed for the provision of hot water, especially if there is a large daily demand. Domestically we would expect a minimum storage temperature of 50oC, but this rises to 60oC minimum for commercial environments. This has a considerable impact on the ASHP’s running efficiency and therefore the running costs. Additionally, by generating hot water at 50oC and not 70oC, the storage volume will have to be considerably larger than that associated with a typical gas boiler. To achieve necessary water temperatures requires greater considerations of space planning and type of hot water cylinder the system will require.

With early to market performance of heat pumps falling below expectations, and a higher capital cost relative to the conventional gas boiler alternative the uptake of ASHP in commercial business on the gas grid had, until the drive to achieve net-zero, been limited. Now commercial operations are actively seeking to use ASHP, but are still running up against these same issues, which is why, with the current capabilities of ASHP technology, a hybrid approach for commercial applications remains attractive. Both in terms of installation and operation, whilst still gaining the all-important running cost savings and reduced carbon emissions.

In part 2 we explore how a hybrid approach can deliver significant value from ASHP technology

Read about Adveco’s compact commercial FPi ASHP range

TOTEM engine for Combined Heat and Power (CHP).

What is a Micro CHP engine? And How Does CHP work?

Onsite cogeneration of electricity with heat reclaim by Combined Heat and Power, or CHP units, is one of the most effective ways of reducing costs by simultaneously powering and heating a building from a single gas-powered engine.

As gas supply remains on a par with or slightly cheaper than grid-supplied electricity, and because Combined Heat and Power units secure ‘free / waste heat’ as part of that power generation process less gas overall is required for the heating of the building. So there are two opportunities to reduce operational costs.

The micro-CHP form factor that we deploy in the TOTEM series of CHP units was originally conceived and brought to market in the late 1970s. Subsequently, the design has evolved and improved, incorporating the latest engineering practices and expertise from the automotive industry to ensure the design is optimised to meet the real-world needs of a building project.

The TOTEM m-CHP internal combustion engine is a product of the automotive expertise of Fiat Chrysler Automobiles’ (FCA). The continuous development over 50 years, gives the current gas-driven 1.4L Fiat Fire engine an astounding reliability rate of 99.6% over 100,000 units per year.

The Engine Control Unit (ECU), high-efficiency catalytic converter and fine-tuning for the engine’s stationary parameters is provided by Magneti Marelli, a name which will be familiar to fans of Formula One racing. It is the ECU and catalytic converter that which deliver TOTEM’s ultra-low NOₓ and CO emissions. This is particularly important for urban building projects where NOₓ (a combination of NO and NO2) is seen increasingly as a major factor in air pollution which can be extremely harmful to people. As Combined Heat and Power localises energy production, it is critical that the use of the technology addresses and significantly reduces NOₓ generation. NOₓ emissions from a TOTEM unit are less than 40 mg/kWh of electricity output, but once you take the heat output into account, which is considered a waste product, TOTEM becomes effectively NOₓ free.

TOTEM achieves ultra-low emissions rates –  that are less than 10% of most micro-cogeneration units available on the market –  through the close manufacturing relationships, of Fiat, Magneti Marelli, Asja and Adveco which has driven the adoption of micro-CHP in the UK through unique technology and service support. For this work, Adveco has been recently awarded a Frost & Sullivan Technology Innovation Leadership Award for developing commercial micro-CHP in Europe.

TOTEM stands out with its complete, highly compact system in a box configuration, a design-driven by the decision to directly couple the engine to the generator, which is capable of delivering electrical outputs from 10 to 50 kW, and then closely integrate the other components, especially the condensing heat exchangers.

A building’s central heating water is heated directly in two stainless steel shell and tube heat exchangers and a water to water stainless steel plate heat exchanger transferring heat from the engine coolant (used to cool the engine, oil, and generator water jacket) and from the first stage exhaust. By reclaiming heat from every available source, TOTEM micro CHP units achieve a thermal efficiency of 65% or higher depending on the return water temperature. The TOTEM will condensate when the return water temperature is less than 50°C without the need for an additional flue heat exchanger.

Based on today’s fuel costs electricity output from the co-generator will be at a similar cost to electricity from the grid, however for each kWh of electricity generated approximately 2.5 kWh of free, high-grade heat will be recovered. With ultra-low emissions, micro CHP offers a real option, especially when combined in an application that blends renewables to provide a cost-effective and future-proof method for providing the power and heating needs for commercial projects.