Tag Archive for: Hybrid

Adveco FUSION Named 2022 Heat Pump Awards Finalist

Commercial hot water specialist Adveco has been named as a finalist in the 2022 National ACR & Heat Pump Awards for its FUSION FPH-S range of low carbon, all-electric, packaged hybrid hot water systems

“To be named as a finalist for the second year running is already quite the achievement for the company,” said David O’Sullivan, managing director, Adveco. “The heat pump market is seeing impressive technical leaps as the UK government calls for organisations to attain net zero by 2050. The commercial hot water market presents additional complexities when it comes to servicing application demands with heat pumps. The FUSION system was conceived, designed and built by Adveco to specifically address these challenges, delivering a hybrid water system that optimises efficiency to meet hot water demand, higher temperatures and lowers carbon emissions in line with the latest building regulations.”

FUSION harnesses Adveco’s FPi32 Air Source Heat Pumps (ASHP), a high-pressure A TSH calorifier with electric immersion, controls, and metering to provide a reliable, high-temperature, sustainable and cost-effective system for new commercial build and refurbishment projects.

The physical design, dedicated controls and integrated metering ensure the ASHP preheat, and immersion work seamlessly to deliver the highest operational efficiencies. This enables FUSION to make the greatest gains possible from the heat pump, even when ambient temperature and system demands fluctuate. These gains offset much of the direct electrical energy usually required, delivering 53% carbon emissions saving and helping control the operational costs of providing business-critical hot water.

FUSION is available in 16 pre-specified variants with 6 or 10 kW preheat and 9 or 12 kW electric top-up, with capacities ranging from 200 to 500 litres all rated at 10 BAR for high-pressure applications. Able to meet a range of continuous capacity hot water demands from 257-377 litres/hour makes FUSION highly adaptable for a wide range of commercial buildings.

The National ACR & Heat Pump Awards, hosted by ACR Journal and Heat Pumps Today, will be held in Leeds on June 9 2022.

 

Unlocking The Potential of Hydrogen

For many, unlocking the potential of hydrogen represents a familiar, easier and more cost-effective way to transition to more sustainable heating practices in buildings. It is also increasingly seen as a core shift in the energy trade and critically, in the wake of demands to reduce dependency on Russian oil and gas, the future for regionalisation of energy supply.

In the recent report, Geopolitics of the Energy Transformation, from the International Renewable Energy Agency (IRENA), hydrogen it is estimated will cover up to 12% of global energy use by 2050, with at least two-thirds of total production being green hydrogen (produced with renewable electricity) with the remainder blue hydrogen (derived from natural gas).

Here in the UK, the status of hydrogen remains to be confirmed as part of the government’s push towards attaining net zero by 2050. The Heating and Buildings Strategy published in late 2021 does however begin to give an indication of the growing support for the technologies currently being tested.

The government’s commitment so far extends to the testing and evaluation of the potential of hydrogen as an option for heating workplaces. In partnership with industry, the intent is to “clearly define the evidence needed to make a policy decision about the role hydrogen for heating can play in our future energy system.”

To this end, The Department for Business, Energy and Industrial Strategy (BEIS), supported by Innovate UK and Innovate UK KTN, have launched the Net Zero Hydrogen Fund (NZHF) which was most recently cited in this month’s Energy Security Strategy to focus on unlocking the potential of hydrogen. A funding sum of up to £240m has been made available to explore the development and deployment of low carbon hydrogen production. The funding is intended to de-risk investment and reduce lifetime costs of multiple hydrogen production projects this decade to help ensure a diverse and secure decarbonised energy system that meets the UK government’s stated ambition of 10GW low carbon hydrogen production by 2030, and commitment to reach net zero by 2050.

This investment comes in advance of a declared strategic decision by 2026 on the role of hydrogen in heating buildings. This decision will consider the success of development projects that focus on appliances, such as new gas boilers that can be readily converted to hydrogen (‘hydrogen-ready’) and the testing of conversion of the gas grid. The latter in particular is critical in terms of evaluating the technical and practical feasibility of using hydrogen instead of natural gas for heating. This assessment process is also expected to consider the expected costs, benefits, impacts, and practical delivery implications.

This consultation process will also be a factor in decisions in relation to the future of broader boiler and heating system efficiency and explore the best ways to reduce carbon emissions from our heating systems

According to IRENA, the rise of hydrogen’s potential is linked to the plummeting costs of renewables and electrolysers. This greatly improves the economic attractiveness of ‘green’ hydrogen which also can help deliver on the demands for storage that comes hand-in-hand with greater dependence on wind and photovoltaic (PV) power generation. From this perspective, ‘green’ hydrogen becomes an important technology in the extension of renewable electricity developments.

Although ‘Grey’ hydrogen production, which is solely based on fossil fuels, is expected to be rapidly phased out in the coming decades, ‘Blue’ hydrogen, although also based on fossil fuels, is expected to play a complementary role to ‘Green’ hydrogen, so long as the carbon capture and storage (CCS) is proved viable. As a result, hydrogen and hydrogen-based fuels are now projected to meet a sizeable share of final energy demand in 2050, up from virtually nothing today. To achieve this in the UK, the Heating & Building Strategy report outlines the key processes of consultation required for unlocking the potential of hydrogen beyond 2026.

  • large-scale hydrogen trials: BEIS and Ofgem have liaised with the gas distribution network operators on the conducting of a ‘village’ scale deployment trial by 2025, and a possible town scale conversion project before the end of the decade.
  • Hydrogen blending in the gas grid: to develop the safety case, technical and cost-effectiveness assessments of blending up to 20% hydrogen (by volume) into the existing gas network. This has the potential to deliver up to 7% emissions reductions from the grid. The assessment of indicative cost and value of blending hydrogen is intended to be delivered this Autumn, with the possibility of a policy decision in 2023. This in particular would represent a major first step towards integrating hydrogen in the grid at a potentially national level, but would not require building projects to replace existing natural gas boilers/water heaters.
  • Hydrogen-ready boilers: Consideration will be given to the case for enabling, or requiring, new natural gas boilers to be easily convertible to use hydrogen (‘hydrogen-ready’) by 2026 (in domestic projects). This consultation would also test proposals on the future of broader boiler and heating system efficiency and explore the best ways to reduce carbon emissions from gas heating systems over the next decade. The Heating & Buildings strategy makes clearer the commercial implications where, for the moment, if your business uses gas, then you can upgrade to new gas appliances up until 2035, with hydrogen-ready options extending that window well into the 2040s based on current appliance lifespan.

The local trials and planning, research and development and testing outlined will help develop necessary evidence on the role hydrogen can play in the heating of buildings, enabling strategic decisions to be taken on the role of hydrogen in heating buildings in 2026. This timeframe, and the necessity of its elements, are very important to remember when the media is constantly calling for a decision to be made more rapidly. The implications of a transition to a hydrogen grid are immense, but so are the challenges. It cannot be rushed and it cannot fail if net zero is to be realistically attained, especially across the commercial & public sector built environment.

On the global stage, green hydrogen may strengthen energy independence, security, and resilience by cutting import dependency and price volatility.  However, the raw materials needed for hydrogen remain exposed to shortages and price fluctuations that could negatively affect hydrogen supply chains, cost and revenues. For this reason, hydrogen, if it is green-lit as a core contributor to the UK’s net zero delivery will not do so in isolation. Just as most buildings will currently rely on both gas and electricity, net zero ‘ready’ organisations will most likely have embraced a mixed approach. This will leverage the advantages of air source heat pumps (ASHP), proven solar thermal and natural gas with a hydrogen blend as a redundancy/peak demand back-up through the 2030s and early 40s. Hydrogen ready’’ adoption should be a necessity by the early to mid-2030’s. Then the UK could look forward to full transition to ‘Blue’ then ‘Green’ hydrogen from the late 2030s and throughout the 2040s at a national scale. Regional rollouts will of course redefine these timelines, but, if the policy supports the adoption of hydrogen from 2026, the technology usage path should remain fairly clear for commercial projects looking at unlocking the potential of hydrogen as a part of their corporate drive toward net zero sustainability by 2050.

Scenarios For Greener Buildings in the UK

Building Back Greener is the government’s campaign to improve the energy performance of buildings, reduce costs, minimise the impacts of transition on the energy system, and make switching to low carbon systems easier in order to reduce emissions and achieve net zero by 2050. Underpinning this process are three illustrative scenarios for greener buildings that reflect different technology mixes that would allow the decarbonisation of heating in buildings. The three scenarios are high hydrogen, high electrification and a dual-energy system scenario.

Today, the importance of driving these scenarios forward has been given greater urgency by the long-awaited report  from the UN’s Intergovernmental Panel on Climate Change (IPCC). To stay under the critical 1.5C threshold, according to the IPCC, means that carbon emissions from everything that we do, buy, use or eat must peak by 2025, and tumble rapidly after that, reaching net-zero by the middle of this century.

To put it in context, the amount of CO2 that the world has emitted in the last decade is the same amount that’s left to us to stay under this key temperature threshold. “I think the report tells us that we’ve reached the now-or-never point of limiting warming to 1.5C,” said IPCC lead author Heleen De Coninck. This is why quickly achieving goals towards net zero by 2050 is so important if we are to curb the worst implications of global warming – heat waves, drought & flooding.

The immediate focus from the government is to achieve Carbon Budget 6 targets, to ensure the UK is on target to achieve net zero, although many already doubt these budgets will be met as simple measures such as closing down coal-fired power stations are replaced by a far more complex mix of options that deliver more incremental steps to reducing carbon emissions. To achieve the level of emissions reductions across the built environment in line with the government’s delivery pathway to 2037, will take an estimated additional public and private investment of approximately £200 billion which will need to be focused upon one or more of the outlined scenarios.

Three Scenarios for Greener Buildings

The high electrification scenario assumes that there is no significant use of hydrogen for heating in buildings. This may be because hydrogen is not proven to be feasible, cost-effective, or preferable as a solution for low carbon heating, or because its deployment has been significantly delayed.

Under such conditions, the choice would be to continue the rapid growth of the heat pump market which the government has already seen as the best low carbon heating option for new buildings or those off the gas grid.  This would mean increasing new installations (domestic and commercial) beyond the currently envisaged minimum of 600,000 per year in 2028 to up to 1.9 million per year from 2035. Currently, the UK sees approximately 35,000 heat pump installations per year, and commercial demands are already outstripping available stocks in the market as a result of raw material and component shortages caused by Covid.

To ensure the extended level of heat pump deployment, further policy would be required to phase out installation of new fossil fuel heating faster while continuing to follow natural replacement cycles. The proposed increased deployment of heat pumps will need to be accompanied by investment in the infrastructure needed to meet increased electricity demand, including the generation of low carbon electricity and additional grid capacity.

If hydrogen proves both feasible and preferable as a method for heating most UK buildings, and decisions taken in 2026 support a path to converting most of the national gas grid to hydrogen then the high hydrogen scenario would take effect. Pilot projects to provide heating for an entire town by the end of the decade would, once successfully implemented, see an accelerated rollout on a national scale. The conversion would likely start by building out from existing hydrogen production and use in industrial clusters, and roll-out would involve switchover on an area-by-area basis in different locations.

Due to the infrastructure and supply chain requirements of a hydrogen conversion the government estimates new heating system installations should be low carbon or hydrogen-ready, meaning ready for a planned future conversion, from 2035, with approximately 30% of existing low carbon buildings to be supplied by hydrogen at that time.

This does mean approximately 53% of buildings with low carbon systems would be reliant on heat pumps and 15% heat networks. This is why the third, and most realistic of the scenarios for greener buildings is one based around a dual-energy system, where both hydrogen and electrification prove feasible and preferable for heating buildings with a widespread demand for hybrid systems that utilise a mix of energy sources.

For example, if all, or most of, the gas grid is converted to low carbon hydrogen, but the costs and benefits of switching to hydrogen versus installing a heat pump are viewed differently by organisations we might see a high switchover to both hydrogen and heat pumps on the gas grid. Based on differing geographical or built environment factors, there may be a partial, but still extensive, conversion of the gas grid to hydrogen. Under this latter scenario, more careful consideration would be required of which parts of the grid would be converted and where responsibility for decisions about the costs and benefits of converting different areas should lie.

While the government claims it remains early days in terms of determining the policy framework that might support this mixed transition, global conditions, both political and environmental, are driving fresh demands on the government to accelerate commitments.  Any scenario in which hydrogen is an available option from the grid will require public policy decisions to enable cost-effective and coordinated investment in infrastructure and supply chains. If the case for converting the network to hydrogen differs strongly from area to area, more preparation may need to take place at a regional or local level.

What does this mean for the commercial sector?

Whichever scenario becomes the one of choice, you can expect greater consultation over new regulatory powers that can be brought to bear on the commercial sector to bring it into alignment with the government’s goals for delivering these scenarios for greener buildings.

Initially expect to see the phasing out of heating appliances that are only capable of burning fossil fuels. This would be consistent with the ambition to phase out the installation of new and replacement natural gas boilers by 2035, and the phasing out of the installation of high-carbon fossil fuel boilers in commercial properties not connected to the gas grid by 2024.

The government’s Energy White Paper has already set a minimum energy efficiency standard of EPC Band B by 2030 for privately rented commercial buildings in England and Wales. And you can expect further consultation on regulating the non-domestic owner-occupied building stock and consideration on whether this should align with the private rented sector minimum energy efficiency standards. There is also an expectation for a response to the 2021 consultation on introducing a performance-based policy framework in large commercial and industrial buildings, with the aim to introduce a pilot scheme sometime in 2022.

Further consultation is expected on the Small Business Energy Efficiency Scheme (SBEES). This scheme aims to remove barriers for SMEs in accessing energy efficiency measures, drive forward better buildings performance and aid SMEs in meeting regulatory standards.

Finally, you can also expect to see a strengthening of the Energy Savings Opportunity Scheme (ESOS), which is a mandatory energy assessment scheme for large businesses’ energy use and opportunities to improve energy efficiency.

What is very clear at this stage is that commercial organisations face a complex technical and regulatory challenge in the coming decades if they are to successfully navigate to a future with decarbonised buildings across their estates.   Consulting with expert providers at the earliest planning stages can pay dividends in the longer term, balancing the use of cost-effective and familiar technology now with new developments in the mid-to-long term. From a business perspective, the advantages of decarbonisation can be valuable in terms of operational savings and corporate social responsibility gains, but higher capital and operational expenditure also need to be considered if realistic steps are to be made. With more than 50 years of experience delivering bespoke commercial hot water and heating applications and deep knowledge of renewable systems,  including both heat pumps and solar thermal, Adveco is perfectly positioned to advise and assist organisations seeking to begin the decarbonisation process now.

Heat Pumps For Hot Water In Commercial Buildings

Heat pumps for hot water is synonymous with the drive to introduce greater sustainability into buildings in the push to achieve net zero by 2050. When it comes to the provision of  hot water (DHW) within commercial building projects there remains a consensus that, despite the rhetoric, currently there is no single ‘silver bullet’ technology able to deliver all the answers.

Until decisions are finally made in 2026 on a hydrogen-based future, the government’s stance is set on electrification, the creation of heat networks and the installation of heat pumps for hot water. For organisations looking for a quick sustainability win then heat pumps provide a clear opportunity, so long as the property is a new build. For new commercial builds, consultants are already specifying a greater electrical load to account for the additional power demands to support a mixture of heat pumps and direct electric afterheat necessary to meet the higher water temperatures and volume demands exhibited in commercial projects. New DHW systems will predominantly follow this model, taking advantage of heat pump performance efficiencies to create a hybrid approach to deliver pre-heating for as much as 75% of the water in a direct electric system. And with no gas to the building, no local generation of NOₓ and no flue to install this clearly has its advantages.

With 50 years of specialist experience in creating bespoke commercial DHW systems, Adveco is well-positioned to support such projects with a wide range of air source heat pumps for hot water, as well as indirect tanks and electric immersions.

Compatible with existing DHW distribution systems with higher thermal requirements, the FPi32 ASHP range is ideal for integration into a hybrid hot water system. Transferring heat from the air to a building, the FPi32 can provide a working flow of hot water at 55°C throughout the year, even when ambient air temperatures drop as low as -25°C.  When combined with either a gas or electric water heater and controls, the FPi32 helps reduce emissions and increases efficiency without compromising reliability or performance.

Packaged Systems With Heat Pumps For Hot Water 

The three models, available in 6, 9 and 12kW variants provide a low carbon source of hot water in a more compact, quieter, more efficient and easier to install unit. The FPi32 also sits at the heart of two pre-sized offerings, FUSION and the e-32 Packaged Hot Water System. For organisations with small to medium basin and sink led hot water demands, FUSION offers 16 pre-specified variants. With a choice of 6 or 10 kW preheat and 9 or 12 kW electric top-up, FUSION offers capacities ranging from 200 to 500 litres all rated at 10 BAR for high-pressure applications. Combining the FPi32 with a high-pressure ATSH calorifier with electric immersion, controls, and metering, FUSION systems are able to meet a range of continuous capacity hot water demands from 257-377 litres/hour for a wide range of commercial buildings.

Where space is at a premium, the e-32 Packaged Hot Water System comes into its own. This prefabricated all-electric water heating system uses an FPi32-9, a 200L GLC indirect preheat tank and a 200L GLE direct electric water heater all housed in a compact GRP housing. This ‘plant room in a box’ can be conveniently positioned externally on flat roofs or in unused or ‘dead’ spaces. This makes the system ideal for a wide range of commercial properties with regular hot water demands such as restaurants and boutique hotels, offices, schools, and light industry. The system is also exceptionally useful if refurbishing existing building stock.

Larger DHW demands

For projects with greater DHW demands, Adveco’s L70 high-capacity air-to-water monobloc heat pump is rated 70kW for typical UK operation at 5°C but climbing to a maximum 90 kW from a single compact unit. With a seasonal coefficient of performance (SCOP) as high as 4.08 the L70 is perfect for large scale commercial applications and can operate as part of a cascade installation for projects demanding greater capacity.

Able to draw and transfer thermal energy from the air, under the right circumstances, such as new builds with a high degree of insulation, using heat pumps for hot water represents an efficient way to significantly reduce the carbon emissions of a building. As the cost of grid electricity closes on that of gas, ongoing savings garnered from operating a hybrid ASHP based system, plus the reduction in CO₂ emissions makes the technology a truly attractive prospect for the latest commercial building projects.  New innovations in heat pump technology and refrigerants this coming year will further enhance the advantages of the technology cementing it position as a truly viable alternative for the provision of commercial-grade hot water.

For more visit Adveco’s renewables page

Forward For 2022

As we look forward for 2022, Greg Brushett, Adveco’s UK Sales Manager, highlights recent product innovation and how as a business we are focussing efforts on supporting customers to navigate toward a more sustainable future for their buildings…

Adveco Ltd is an industry-leading company, which was established in October 1971. Renowned as specialists in commercial hot water, heating and low carbon applications, the company develops, manufactures and supplies technologies, applications and systems.

“We work with consultants, specifiers and designers, providing informed support and partnership through our application engineering team to design and deliver systems optimised to be highly efficient and cost-effective. For contractors, we offer a single, versatile, specialist sales resource that ensures delivery of the most cost-effective system. Facility and energy managers are supported through product remote monitoring, technical support, warranty and maintenance service to ensure system longevity and help realise low total cost of ownership.”

Stated Greg Brushett, UK Sales Manager.

Anchoring Adveco’s sustainability push forward for 2022 is a full range of commercial gas and electric water heaters, boilers, and solar thermal systems, versatile buffers, thermal storage, heat recovery and Air Source Heat Pumps (ASHP).

R32 commercial Air Source Heat Pump (ASHP). The Adveco FPi32 is a range of compact monobloc design 6, 9 & 12 kW air to water heat pumps providing hot water at 55°C, or higher in hybrid systems. The FPi32 range leverages R32 refrigerant to enhance year-round efficiency (COP as high as 5.23) while reducing the global warming potential (GWP), thereby lowing environmental impact.

“The use of R32 refrigerant has major implications in terms of taking us toward responsible, sustainable systems that deliver business-critical hot water without harming the environment,”

explained Greg.

Packaged plant room and ASHP. Designed and built offsite and delivered ready for rapid installation when space is at a premium, the Adveco Packaged e32-Hot Water System provides a pre-sized, resilient, environmentally friendly, low carbon hot water system that utilises the FPi32-9 ASHP to help offset up to 70% of the energy requirements. This compact weatherproof GRP structure provides a complete all-electric hot water plant room which demonstrates a 47% reduction in energy demands and CO² emissions for the same output of 500,000 litres of hot water each year when compared with a similar direct electric-only system.

Placing the utmost importance on customer satisfaction, the company not only supplies its range of off the shelf products, Adveco specialises in providing a bespoke solution for its customers. Providing a tailored, individually designed solution ensures that each application/system is correctly sized to make optimal product recommendations, and then supplied with manufacturer grade after-sales support.

“We choose or design products to be as highly efficient as possible, reducing operational costs and cutting or completely removing harmful CO and Noₓ emissions. Both are a critical requirement for organisations, CO especially as they strive to introduce greater sustainability on the route to achieving net-zero.”

Mentioned Greg.

In terms of recent developments, Adveco released its new range of stainless-steel high-pressure indirect water heaters and storage tanks for applications in UK soft water areas; the Adveco ATSI, ATST, ATSH, ATSR and ATSB ranges. These vessels are available up to 1000L and are all rated to 10 bar as standard.

HR001 heat recovery unit. Our latest offering is the FUSION FPH-S range of low carbon, all-electric, packaged hybrid hot water systems. FUSION harnesses Adveco’s FPi32 Air Source Heat Pumps (ASHP), a high-pressure ATSH calorifier with electric immersion, controls, and metering to provide a reliable, high-temperature, sustainable and cost-effective system for new commercial build and refurbishment projects.

“FUSION FPH-S range provides a single, easy to accommodate, highly effective response for organisations with small to medium basin and sink-led hot water demands”

says Greg.

“With Fusion, customers gain optimum efficiencies to lower the carbon emissions from a building project.”

As the company looks forward for 2022 it continues to celebrate its 50th anniversary, Adveco maintains a fiercely independent approach which is enabling the company to further extend its portfolio of select, high-quality products to better address the changing needs of a nation set on a path to Net Zero by 2050. Greg added,

“Unifying the business under the singular Adveco brand we are better positioned to bring together a greater choice of quality product, all backed by real-world experience and engineering excellence.”

Get in touch with Adveco today about your commercial building projects in 2022

Hybrid Hot Water Systems for Lower Carbon

The drive to bring greater sustainability into commercial and public sector buildings has never been more urgent, yet the consistent need for heat, in particular, to meet hot water demands cannot be avoided. Reducing carbon from what is typically classed as a business-critical service, especially in the wake of COVID and the drive to enhance hygiene, is certainly achievable with hybrid hot water systems. However, technical challenges remain, and inherent cost implications need to be overcome when reducing a building’s energy demands. This is especially true of small to medium scale operations, typified by offices, GP surgeries, cafes and restaurants and smaller schools.

Achieving 60°C in a calorifier is a basic requirement for a commercial domestic hot water (DHW) system. But achieving this through a direct electric-only immersion system is costly, even when compared to current surging gas prices. For this reason, air source heat pumps (ASHPs) would appear to be a perfect alternative, supplying low carbon heat to the building, and it is clear why the Government has championed the technology as a key ingredient in forging a path to net zero.

Heat Pumps and Commercial Hot Water

However, with ASHPs offering greater efficiencies in low-temperature systems, the high-temperature demands of commercial applications prove especially challenging. High working flow temperature from the ASHP would need to be at least 65°C, but to achieve this requires greater compression of the refrigerant, requiring more electrical input which results in a lower Coefficient of Performance (COP), in other words, efficiency is lost. As well as struggling to achieve these temperatures year-round in the UK, the very low drop in COP effectively counteracts the value gained from deploying ASHP.

A working flow of 50°C is however attainable all year round from an ASHP. If employed as a source for a preheat, the heat pump can be used to offset the direct electric costs of top-up after heat. Therefore, commercial new builds and refurbishment where gas is no longer being specified, are defaulting to this hybrid option.

Nonetheless, there remain a series of challenges. Aside from the additional system complexity, when connected to a traditional indirect water heater the lower flow temperatures generated by an ASHP lead to around a 50% drop in energy transfer compared to traditional gas-fired boilers. The size of the coil in the indirect calorifier can additionally limit heat transfer and affect system capacity. But for all-electric hybrid systems by far the most common problem comes from how the calorifier’s coil and the immersion interact.

An efficient electric hybrid hot water approach depends on harmoniously balancing these different system elements to ensure that they do not work against each other. If the coil and immersion are too closely situated, they become impossible to accurately control resulting in a steep drop in system efficiency. To avoid these issues, a hybrid hot water system would, up until now, be best served by employing a plate heat exchanger (PHE) with low-temperature hot water (LTHW) and domestic hot water (DHW) buffers alongside the ASHP. That of course further exacerbates the system complexity, space requirements and capital costs. For smaller to mid-scale hot water applications those capital costs can be hard to justify, forcing them, if possible, to be written off against sustainability gains.

Hybrid Hot Water Systems Designed for Commercial Buildings

In response, Adveco has been working in close cooperation with its customers to address the core challenges of delivering hybrid all-electric hot water heating into light commercial-scale building projects using ASHP technology. Evolving from bespoke system builds to award-winning packaged plant room applications, it became apparent that there is a growing demand for lower carbon pre-sized systems that are easy to specify, straightforward to install, resilient and cost-effective. This work has led to the creation of Adveco’s FUSION FPH-S range of all-electric, packaged hybrid hot water systems.

FUSION harnesses the highly respected FPi32 ASHP, a high-pressure ATSx calorifier with electric immersion, controls, and metering. Working together, this provides a reliable, high-temperature, sustainable and cost-effective system for meeting typical continuous hot water demands (from 257 up to 377 litres/hour) found in new commercial builds as well as refurbishment projects where gas and associated flueing is either not possible or no longer desired.

The system specification is available in 16 variants with 6 or 10 kW ASHP preheat and 9 or 12 kW electric immersion top-up.  Capacities ranging from 200 to 500 litres all rated at 10 BAR for high-pressure applications. This makes FUSION highly adaptable for a wide range of applications typically seen in public sector buildings. The FPi32 ASHP is specified to supply the preheated hot water throughout the year, even when ambient air temperatures drop as low as -25°C. The stainless steel construction of the ATSH also makes it an excellent all-rounder, resistant to soft water corrosion and, with Adveco’s own low heat intensity electric immersion specification (6W/cm2) the calorifier is more resistant to scale build-up in hard water areas.

FUSION ensures the ASHP preheat and immersion within the ATSH work seamlessly to deliver the highest operational efficiencies. Physical design spaces apart the low-situated high-efficiency preheat coil from the electric top-up immersion. Then dedicated controls and integrated metering monitor temperature and water flow throughout the system. This enables FUSION to make the greatest gains possible from the heat pump even though ambient temperature and system demands will fluctuate. These gains are then used to offset as much of the direct electrical top-up as possible, providing 53% carbon emissions savings (compared to equivalent direct electric only systems) and helping control the operational costs of providing business-critical hot water.

And without the need for a PHE or additional buffer tank, the capital costs of a hybrid hot water system become more manageable while making major gains in terms of space-saving. Something often identified by customers as a core requirement for smaller properties that may lack dedicated plant room space.

For commercial buildings with small to medium basin and sink led hot water demands and a desire to embrace a more sustainable business model, the FUSION hybrid hot water provides a single, easy to accommodate, highly effective response. One that provides optimum efficiencies, dramatically reduces carbon emissions and assures building regulations designed to lower carbon emissions from commercial projects are being met.

Learn more about ADVECO’s FUSION Hybrid Hot Water System

FUSION Commercial Hybrid Hot Water Systems from Adveco

  • FUSION is a complete range of low carbon hybrid heat pump and electric hot water systems
  • Resilient stainless steel water heating suitable for all UK regions
  • Compact design for new build and refurbishment projects seeking greater sustainability

Commercial hot water specialist Adveco, introduces the FUSION FPH-S range of low carbon, all-electric, packaged hybrid hot water systems. FUSION harnesses Adveco’s FPi32 Air Source Heat Pumps (ASHP), a high-pressure ATSH calorifier with electric immersion, controls, and metering to provide a reliable, high-temperature, sustainable and cost-effective system for new commercial build and refurbishment projects.

FUSION is available in 16 pre-specified variants with 6 or 10 kW preheat and 9 or 12 kW electric top-up, with capacities ranging from 200 to 500 litres all rated at 10 BAR for high-pressure applications. Able to meet a range of continuous capacity hot water demands from 257-377 litres/hour makes FUSION highly adaptable for a wide range of commercial buildings.

The FPi32 ASHP is specified to supply a working flow of 50°C for system preheat throughout the year, even when ambient air temperatures drop as low as -25°C. Electric immersion top-up then raises system temperatures in the calorifier to the necessary 60°C to meet commercial requirements for safe hot water demands. The stainless steel construction of the ATSH also makes it an excellent all-rounder, resistant to soft water corrosion and, with FUSION’s unique low electric immersion heat intensity (6W/cm²), is more resistant to scale build-up in hard water areas.

The physical design, dedicated controls and integrated metering ensure the ASHP preheat, and immersion work seamlessly to deliver the highest operational efficiencies. This enables FUSION to make the greatest gains possible from the heat pump, even when ambient temperature and system demands fluctuate. These gains offset much of the direct electrical energy usually required, delivering 53% carbon emissions saving and helping control the operational costs of providing business-critical hot water.

“For organisations with small to medium basin and sink led hot water demands and a desire to embrace a more sustainable business model, the FUSION FPH-S range provides a single, easy to accommodate, highly effective response,” says Bill Sinclair, technical director, Adveco. “By choosing one of these packaged hybrid water systems you gain optimum efficiencies, lower your carbon emissions and can be assured building regulations are being met for your commercial project.”

Fusion FPH-S Features

  • 16 pre-sized variants to meet a wide range of applications
  • 200, 300, 400 and 500-litre capacities
  • 6 or 10kW ASHP preheat
  • 9 or 12kW direct electric immersion heating
  • 257-377 litres/hour continuous capacity
  • 10 BAR high-quality AISI 316Ti and 316L stainless steel vessel (PED (97/23/EC), EN 12897)
  • Dedicated control system for simple operation and maintenance checks
  • Lower global warming potential with R32 ASHP
  • Compact space-saving form factor

Bespoke Hot Water and Heating, Celebrating 50 Years Of Excellence

For the past 50 years, Adveco Ltd has been the recognizable face of A.O. Smith in the UK. As with so many businesses, it started with a simple idea from founder Daniel O’Sullivan to improve efficiency and save costs, two core ideals that remain at the heart of everything the business still does today. In 1971, the focus was to support the launderette industry by introducing a simple hot water application that utilized a glass-lined boiler and galvanized hot water storage tank. This unique approach helped to define the early days of the business and created a new market and new demands. The company was later recognised by BSRIA as the instigator of direct gas-fired water heaters in the UK. Today, the company is one of the trusted specialist providers of low-carbon, bespoke hot water and heating to the building services industry.

The first ever UK installed A.O. Smith glass line boiler

Adveco operates across the commercial built environment, working with consultants, specifiers, and designers, providing informed support and partnership to design and deliver systems optimised to be highly efficient and cost-effective. Contractors gain a single, versatile, specialist sales resource that ensures delivery of the most cost-effective system. Facility managers are supported through product remote monitoring, technical support, warranty, and maintenance service to ensure system longevity and help realise a low total cost of ownership.

As a result, our systems can be found across the country, from prestige city sites to university and school accommodations, hospitals and care homes, supermarkets, sports stadia, hotels, restaurants and leisure facilities of all sizes. It is pretty much guaranteed you will have used bespoke hot water and heating from a system Adveco has designed, supplied, and maintains without ever realising it.

50 Years of Bespoke Hot Water Innovation

Daniel O’Sullivan and the sales team inspect the latest models from A.O.Smith

Founded as Advance Services (Sales) Ltd, that initial year defined much of the history of the business with a close partnership formed with the American based water heater manufacturer A.O. Smith. The company would quickly become A.O. Smith’s sole UK distributor, even though it had elsewhere opted for a multi-distributor approach. Here it had become clear that the success in the UK had stemmed from working with a focused single market entity, and the partnership was further ratified in 1998 when Advanced Services Sales Ltd became A.O. Smith’s sole official partner and under its new agreement started trading as A.O. Smith Water Products, and then latterly as A.O. Smith Water Heaters (Adveco AWP) Ltd.

Although Daniel retired in 2000, his son David O’Sullivan continued to grow the family business, maintaining its fierce independence and commitment to innovation. More than just offering distributions services, A.O. Smith Water Heaters had grown a wider reputation for its own in-house engineering capabilities, providing a wealth of knowledge for commercial hot water application design and post-installation service.

In 2015, Adveco Ltd. was established to further develop this capability, as well as providing complementary products to enhance the company’s offering. Operating as an independent sister company to A.O. Smith Water Heaters, Adveco has expanded in recent years, establishing European sales offices and continues its commitment to the design, supply, commissioning and full after-sales support and maintenance servicing, of more than 1,000 commercial boiler, hot water, and solar thermal systems every year.

More recently A.O. Smith has returned to its original multi-distributor model, although its own brand product ranges remain with Adveco / A.O. Smith Water Heaters in the UK. This process has given impetus to the modernization of the business. Though continuing to provide a full range of commercial gas and electric water heaters, boilers, and solar thermal systems from the A.O. Smith portfolio, Adveco is evolving to become a single point of contact for a wider range of commercial bespoke hot water and heating systems that address a market being redefined by the drive to sustainability and the target of Net Zero by 2050.

RP MD Boilers.

MD Floor Standing Boiler

We continue to see increasing demand for near-instantaneous and instantaneous water heating across a variety of projects and are constantly exploring ways to meet this often technical challenge for commercial applications. Within those hot water applications, the highly efficient A.O. Smith BFC Cyclone and Innovo are always a popular choice for commercial projects requiring hot water. The MD range of floor standing condensing gas boilers, which were highly commended in the HVR Awards on launch, have also proved to be very popular for commercial heating, boasting a seven-year parts and maintenance warranty which we are able to offer due to the strong, corrosion-resistant titanium steel construction and smart balancing of the pre-stacked heat exchangers.

Despite the hyperbole, gas remains, at least for the time being, a core element for commercial systems. Familiar, well understood and extremely cost-effective, it remains an important part of the product portfolio for delivery of domestic hot water (DHW) applications and heating.  Adveco’s DHW offering has extended with a range of new stainless steel condensing water heaters to address soft water areas in the UK, alongside a range of stainless-steel cylinders, packaged plate heat exchangers and electric immersion kits which enables greater use of clean electricity for primary and backup heating of water across a range of bespoke tanks. Although we would characterize ourselves as hot water specialists, we can still address the specialist needs of commercial-scale heating with our ranges of floor-standing and wall-hung gas boilers (MD), carbon steel heating buffers (MSS) and thermal storage (MST).

A More Sustainable Future

RP Solar thermal.

Adveco solar thermal with drainback technology

Perhaps most exciting, has been the work to develop systems that are capable of better integrating low carbon and renewable technologies. In 2009, Adveco committed to development in this space with the introduction of its first Solar Thermal systems, working in partnership to develop critical drainback technologies that addressed the massively costly issue of stagnating solar fluid in panels and pipework. There is no doubt in our minds that as the demands for lower carbon applications grow, a combination of Solar Thermal and traditional gas will see a resurgence. But there is a degree of complexity that needs to be recognised and that is where specialist knowledge pays dividends when investing in both new and refurbished properties. Solar Thermal also has a role to play in more advanced hybrid systems that will be more dependent on electricity, the use of heat pumps and heat recovery technologies.

FPi32 commercial Air Source Heat Pumps (ASHP).

FPi32 Air Source Heat Pump

In recent years, Adveco has struck several exclusive manufacturing partnerships to develop air source heat pump (ASHP) technology and products expressly for the generation of preheat for DHW systems. This is necessary to address both building regulations in the UK and our varied Northern European climate.  The fruits of those partnerships have been the launch of the FPi range of Air Source Heat Pumps (ASHP) in 2019, quickly followed by the introduction of the L70 heat pump for larger-scale projects. This year the FPi Range was completely revised with the introduction of a new system based on the more environmentally friendly R32 refrigerant which delivers considerable advances over its predecessors. This development programme continues at pace as we hone designs that help meet the high-temperature demands of commercial DHW. Our development work also includes the creation of the HVR Awards recognised HR001 boxed heat recovery system which was designed and manufactured in-house to support businesses making regular daily use of commercial-grade chiller and freezer units. Commercial systems offer a range of opportunities for heat recovery, essentially gaining ‘free heat’ that can be used to offset energy demands and help reduce carbon emissions from daily operations. Adding heat recovery into your sustainability mix is frankly a no brainer and we continue to explore opportunities for its application within commercial systems.

Packaged Plant Rooms.

Low carbon hot water systems in an Adveco Packaged Plant Room

Bringing all these varied elements together is Adveco’s packaged plant room offering, a bespoke hot water and heating system build that leverages all the advantages of offsite construction. Pre-fabrication is a tried and tested way of bringing mechanical and electrical systems to a live construction site, countering the challenges of complexity, limited space, limited time, and the need to work around other contractors. The concerns over post-Brexit/Covid rising costs, construction projects struggling to attain raw materials as well as a shortfall of experience on-site cannot be discounted. Offsite construction is therefore a great way to address these potential fears.  It just makes things on site much easier and crucially helps to accelerates those all-important project timelines which in turn can help offset other unforeseen project costs.

Packaged plant rooms can almost be treated as a microcosm of our work, a large proportion of which we create as bespoke applications and that includes our smart control systems. So, for Adveco, almost all our projects begin with application design. Without doubt, the rapid changes to legislation relating to efficiency and emissions as we move towards Net Zero by 2050 is having far-reaching implications for our industry. The challenge, certainly for commercial buildings, is to design, supply and then monitor a system for its full lifecycle to ensure the various elements of a system work together, not against each other. The problem is that we are increasingly seeing more cases of the wrong technology being used for the right application: from oversizing for the building, or failure to account for summer heating loads, to under-sizing solar buffer vessels and poorly executed combinations of renewables. Poor sizing has always been a key failure, driving up CAPEX and unnecessarily raising OPEX, but these more varied system design errors must be seen as a result of the rush to be environmentally friendly compounded by the confusion over what that really means in terms of practical technology choices. As an HVAC business, you simply cannot stand still, customers won’t allow for that, so being versatile in the ability to deliver bespoke, engineered systems, is becoming even more of an advantage for us as we look at the changing needs of customers, both in the short and long term. Our application design team provide professional support throughout all stages of a project, from selecting the pertinent product to meet a specific demand to complete system design.  All projects are meticulously sized by our in-house team of qualified industry professionals. This ensures that all applications receive a bespoke, cost-effective design that avoids the typical pitfalls described.

Looking Forward

All eyes are now on the 26th UN Climate Change Conference (COP26) and an expectation of greater clarity from the Government over how the commercial sector will be supported on the road to Net Zero. At Adveco, our approach is to be prepared for all options, whether the future of commercial heating and hot water in the UK will be designated all-electric, hydrogen/green gas, or a mix of the two. This continues to drive our exploration of new technologies and reiterates the advantages of being independent. It enables us to create these critical technical partnerships that allow us to be quick on the uptake of new, or more relevant technologies, whilst continuing to leverage our own deep technical experience. In the near term, we will be further developing our portfolio of heat pumps for commercial applications, as well as designing new hybrid systems that take best advantage of this and other technology. We also see the huge, and cost-effective potential for the large scale roll-out of hydrogen to the commercial sector. All this will require a greater demand for complete system design of which we have deep experience providing bespoke hot water and heating. Ultimately, we come back to the earliest tenet of the company, an unbeatable focus on commercial hot water systems. We already have a strong offering, whether gas and solar, or all-electric with heat pumps, and see this consultancy work, especially for D&B contractors, driving our future growth out beyond 2050.

Adveco Named Double Finalist in 2021 HVR Awards

  • Packaged e32 Hot Water Systems named finalist in the HVR 2021 Commercial Heating Product of the Year category
  • FPI32 named finalist in the HVR 2021 Heat Pump Product of the Year category

Hot water and heating specialist Adveco is proud to announce it has been named a finalist in two key categories in the 2021 Heating & Ventilation Review (HVR) Awards. Adveco’s Packaged e32 Hot Water Systems has been named a finalist in the HVR 2021 Commercial Heating Product of the Year category, while the FPi32 range of air source heat pumps (ASHP) was named a finalist in the Heat Pump Product of the Year category.

The HVR Awards celebrate the products, brands, businesses and people that have led the way with their innovation and unrivalled levels of excellence, inducting them into the prestigious HVR Awards ‘Hall of Flame’.

Bill Sinclair, technical director, Adveco, said:

“Both products take full advantage of using R32 refrigerant to take us toward responsible, sustainable systems that deliver business-critical hot water without harming the environment.”

The Adveco FPi32 is a range of compact monobloc design 6, 9 & 12 kW air to water heat pumps providing hot water at 55°C, or higher in hybrid systems. The FPi32 range leverages R32 refrigerant to enhance year-round efficiency (COP as high as 5.23) while reducing the global warming potential (GWP), thereby lowing environmental impact.

The FPi32-9’s compact monobloc form factor also makes it perfect for integration into Adveco’s Packaged e32-Hot Water System.  A complete, highly efficient, low carbon, all-electric packaged water heating system that uses the FPi32-9 to provide preheat for reliable high-temperature water supplied in a convenient GRP housing.

The air to water heat pump provides the system preheat from 10°C to 50°C, supplying 70% of the DHW load. Offsetting 70% of the energy requirement means the Packaged e32-Hot Water System can demonstrate a 47% reduction in energy demands and CO² emissions for the same output of 500,000 litres of hot water each year when compared with a similar direct electric-only system. The reduced energy demand also means operational savings can be added to the capital savings secured during the design, supply, and installation phases.

The system is also ground-breaking in the application of a completely new specification that lowers the heat intensity, without detrimental effect to the demands for hot water, meaning the Packaged e32-Hot Water System is also more resistant to scale, reducing maintenance demands.

“By unifying innovative, low carbon technology with excellence in application design, all provisioned under an offsite construction model, we can bring a wealth of new advantages for consultants, contractors, installers and owner-operators. FPi32 and our pre-sized e32-Hot Water System not only go a long way towards helping businesses meet carbon targets this decade but also help keep running costs low,”

adds Bill.

The 2021 HVR Awards winners will be announced in a virtual presentation on Oct 7th. For more details visit the HVR Awards website.


Adveco commercial heating and hot water systems.Speak to Adveco for all your commercial hot water and air source heat pump requirements. packaged plant rooms. or even our solar thermal solutions.

Call us on 01252 551 540 or see other options on our contact page.

Adveco’s Packaged e-Hot Water System Named Finalist in 2021 H&V News Awards

  • Named finalist in the H&V News 2021 Commercial HVAC Product of the Year – Heating
  • Reduce operational costs by offsetting up to 70% of the energy required by equivalent sized systems. Dramatically reduces CO2 emissions
  • Unique low heat intensity specification reduces the threat of scale formation

Adveco is proud to announce it has once again been selected as a finalist in the Heating & Ventilation News (H&V News) Awards, Short-listed in the 2021 Commercial HVAC Product of the Year category for heating, the Packaged e-Hot Water System from Adveco offers commercial businesses with large hot water demands but space limitations a complete, pre-sized highly-efficient, low carbon system in a box.

“We are incredibly pleased to be shortlisted once again in the H&V News Awards, especially for our e-Hot Water System in this our 50th anniversary year. It is a product that most reflects the evolution of the business and the rapid changes we are seeing across the built environment. Unifying excellence in application design with innovative, low carbon technologies provisioned under an offsite construction model, this brings a wealth of new advantages for consultants, contractors, installers and owner/operators.”

Adveco’s Packaged E-Hot Water System makes full use of the FPi32-9 ASHP to provide the system preheat from 10°C to 50°C, supplying 70% of the DHW load with an 80% reduction in Global Warming Potential (GWP) from the heat pump. By offsetting 70% of the energy requirement the Packaged e-Hot Water System can demonstrate a 47% reduction in energy demands and CO2 emissions for the same output of 500,000 litres of hot water each year when compared with a similar direct electric-only system. The reduced energy demand also means operational savings can be added to the capital savings secured during the design, supply, and installation phases.

The system is also ground-breaking in the application of a completely new specification that lowers the heat intensity, without detrimental effect to the demands for hot water, meaning the Packaged e-Hot Water System is also more resistant to scale, reducing maintenance demands.

“We see this award selection as a real acknowledgement of the entire team who have worked tirelessly in close partnership with our customers to create and deliver a better resolution for commercial hot water provision that also showcases our commitment to sustainable low carbon technologies,”

adds David.

The winners will be announced this November and we wish all the finalists the very best of luck.