Pandemic Hot Water Demands For Healthcare
Hot Water Demands For Covid-19 Testing & Care
The importance of addressing pandemic hot water demands was apparent from the earliest days of the Covid-19 outbreak. The need for improved hygiene was reiterated over and over again through campaigns to encourage handwashing as well as the thorough cleaning of working environments. As specialists in the provision of commercial hot water, Adveco was approached across a range of commercial sectors to help improve the provision of business-critical hot water supplies. Projects across the healthcare sector, especially within the NHS, were typified by the need for high levels of redundancy to guarantee services as well as accelerated timeframes for project delivery.
Test & Trace
Faced with more than one million COVID-19 tests a week, the Department of Health and Social Care (DHSC) demanded new laboratories facilities to enable faster processing for Test and Trace. One of the first of these was Newport Lighthouse Laboratory, South Wales.
For Newport’s new Covid laboratory gas-fired water heaters were specified alongside heating controls and flueing to meet the pandemic hot water demands. Based on the initial specification for domestic hot water (DHW) for the general accommodations, laboratory hand basins and white areas. However, it rapidly became apparent the demands placed on the laboratory were increasing, leading to a doubling of the number of washbasins in the facility from the initial specification. With an increased system demand to address Adveco upgraded the application design to incorporate a BFC120, which would extend the system’s storage capabilities from the initial 368-litre capacity to 480.
Application design was needed immediately and changed rapidly as the scale of response required grew as Covid-19 spread and evolved
The BFC is a down-firing, high efficiency, gas-fired fully condensing storage water heater incorporating a high-grade carbon steel vessel, protected with A.O Smith’s unique patented glass lining. Installed into the mezzanine plant room, the system was supplied by Adveco with a sized expansion vessel, unvented kit, temperature and pressure gauges and flue kit.
In line with the specification for heater controls, the BFC120 provides a high degree of security and control and remote status indication.
With a highly efficient (92%) modulating premix burner, the BFC more than meets ecodesign specifications and, in the case of the laboratory, emissions were a concern, especially for nitrogen dioxide (NOx) with 37 mg/kWh GCV set as a maximum. The system based around the BFC120 met all the specification requirements and today continues to deliver the daily pandemic hot water demands for the laboratory.
Covid Care
Despite the efforts to track and trace the spread Covid-19 also required specialised treatment spaces in hospitals. The Covid ward at University Hospital in Cardiff was one such project that demanded both high dependency and longevity from the DHW system.
The ward was required to cater for the hygiene of both staff and patients, with a specification that incorporated nine staff showers and a further 57 for patients, 175 basins and 31 sinks. With the scale of implementation, a life expectancy of the system was set at a minimum of 15 to 20 years to warrant the investment. The specification also demanded short recovery times to ensure availability and a thorough level of redundancy.
With the system sizing carried out by Adveco’s inhouse application design team, the optimal choice would be based around a packaged plate semi-storage heat exchanger system and stainless steel buffer with the option of electric immersion heating.
Including staff showering, the system would require a minimum input (with redundancy) from the packaged plate semi-storage heat exchanger of 244kw. Adveco’s PPS300, with a transfer duty of 300 kW each, provides 81% of load each. The PPS 300s is a storage ready, packaged system that comes with a gasketed stainless steel plate heat exchanger, controls, circulating pump, valves and pipework pre-assembled on a steel skid base.
Two were specified along with a pair of extremely resilient stainless steel SSB1000 DHW buffers. Together these meet any peak load demands with the required redundancy in place. At full load, these large buffers provide a recovery time of just 11 minutes. Based on the final specification, the addition of electric immersions was deemed unnecessary.
Adveco’s field engineers commissioned the appliances ensuring installation was completed in adherence to manufacturing guidelines. With built-in system redundancy and the addition of labour warranty for the project, Heath Park Hospital is assured Adveco’s service engineers are prioritised for the length of the parts warranty period, ensuring the system will exhibit no downtime throughout its maintained lifespan which should see the ward’s continued use long after the threat from Covid-19 has diminished.
Looks Matter
19th century grade II listed building
First Response
London Fire Brigade
Bromsgrove Leisure Centre
Hot Water For Showers
100 Bishopsgate
100 Bishopsgate – The New Benchmark In Sustainable Building
100 Bishopsgate is the latest prestige construction project in the financial district of the City of London. Operated by Brookfield Properties, the development is a stunning all-glazed tower offering 37 floors of mixed-use that has been designed and constructed to meet the highest standard of efficiency, achieving an ‘Excellent’ BREEAM rating to maximise sustainability and reduce the carbon footprint over the lifetime of the building.
To achieve this, environmentally conscious systems and materials have been used within the building’s design, construction and ongoing maintenance. Everything from building materials, to occupation sensors and biodiversity, have been addressed to deliver the building’s outstanding sustainability.
Whilst the majority of the building’s heating demands are achieved through the use of photovoltaic panels to generate energy and the large-scale application of heat exchangers to recover any waste energy, there was an additional demand for the provision of domestic hot water (DHW) for the tenants and staff.
As part of this process, Adveco worked with design authority Hilson Moran and consultants Michael J Lonsdale on the provision of the building’s hot water. Adveco’s application design team was tasked with meeting the separate needs of Brookfield Properties and its tenants, with plant facilities that would be built around A.O. Smith BFC high-efficiency gas water heaters. In addition, a roof-top site would allow for the installation of a solar preheat system with dedicated water heaters.
Through close partnership, a blend of sustainable and practical applications were designed.
The solar preheat system consists of four roof-mounted solar collectors with integrated drain back for overheat protection. The collectors feed a 500 litre IT indirect water heater. Here the solar energy is accumulated, with the IT acting as a dedicated solar store providing preheat which then feeds a pair of BFC80 fully room-sealed condensing high-efficiency (97% gross) gas-fired water heaters.
Smart controls and system management not only help ensure the solar thermal application remains operational, but ensures the efficiency needed to meet the sustainability targets of the building.
The solar system uses a smart differential temperature controller to manage the solar station pump. This controller activates the pump when the solar collector sensor temperature is higher than that of the solar preheat sensor, transferring heat from the collector to the preheat tank coil until the tank reaches its set-point reading, or if the solar intensity drops and the collector cools to the Preheat temperature.
Smart solar control also enables the exchange pump to be used to transfer heat from the solar preheat to the water heater in periods of low DHW usage. This balancing is critical if the solar thermal system is to operate efficiently without wasting generated energy. The solar control will sense if the preheat tank reaches 70°C and, if the monitored after-heater temperature is less (60-65°C), the exchange pump will be activated forcing preheated water to the BFCs. The pump turns off once the pre-heat temperature drops to 60°C. This ensures that the solar energy is used most advantageously, effectively turning the IT tank into a combined solar preheat, extending the pre-heat volume and allowing efficient use of solar energy. Without this balancing, the thermal losses could be equivalent to turning off half of the building’s solar thermal collectors.
As well as the smart controls, the solar thermal system offers ongoing monitoring for improved management with a volt free alarm contact on the BFCs for general fault indication on the BMS. Each roof-mounted solar collector bank is also dedicated to one solar coil to allow uninterrupted drain back for stagnation protection. Should demand for DHW drop, solar thermal collectors can, unless drained, be prone to stagnation where the solar fluid overheats and takes on the consistency of tar within the collector. This requires a lengthy cleaning process and can cause considerable damage requiring costly repairs. At 100 Bishopsgate, when the preheat tank reaches 70°C, the solar pump stops, and the natural head of solar fluid flows in reverse back into the coil port and fills the drain back tank, emptying and protecting the solar collector.
At 181 metres in height, available roof space for solar thermal is ultimately limited in comparison to the total square footage of the building and the number of people occupying the building. To address periods of high DHW demand, where solar thermal cannot meet all the building’s requirements, Adveco designed, supplied and commissioned an application based on a series of A.O. Smith BFC Cyclone condensing gas water heaters.
Fully room-sealed, and with versatile flue options that allow this water heater to be placed almost anywhere, the BFCs were sited in plant rooms located on the building’s lower floors. A logical choice for the provision of large scale, near-instantaneous hot water demands, the BFCs are fitted with an automatic gas/air premix burning system including burner modulation, which enables the BFC to be highly efficient (97% gross). Despite using natural gas, this level of efficiency helps support the buildings BREEM rating. With the BFCs connected into the BMS, the building management team can monitor almost 50 parameters from temperatures in the appliance to burning hours, allowing for greater control and a more cost-effective option for delivering peak hour demands for hot water when compared to electrical energy.
100 Bishopsgate today stands as a benchmark for what can be achieved by embracing the advantages of a sustainable approach to construction and operation. Its greatest success is that it does so without forgetting that, first and foremost, its role is to provide an exceptionally modern, comfortable working environment for its tenants.
Looks Matter
19th century grade II listed building
First Response
London Fire Brigade
Bromsgrove Leisure Centre
Hot water for showers
